Control Systems Engineering and Systems Development

CONTROL SYSTEMS ENGINEERING

  • Systems Architecture

  • Equipment Specifications

  • Control Room Equipment

  • UPS Specifications and Sizing

  • Construction Documentation and Data Packs

  • Network Design and Calculations

  • Control Room / Central Control Room Design

  • Panel Design

  • Power Distribution and Design

  • Plant Automation Audits

INDUSTRY EXPERIENCE

PROCESS SIMULATION

  • Mining

  • Mineral Processing

  • Materials Handling

  • Cement & Aggregates

  • Waste & Waste Water Treatment

  • Pharmaceutical

  • Power Generation

  • Iron & Steel

  • Petro Chemical

  • Pulp & Paper

  • Food & Beverage

  • Dairy

We implement steady state, dynamic and event-based simulators using the following simulator platforms based on ISA and ISO 9001 2015 methodologies.

SysCAD

Gensym G2

Witness

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Process Design Verification Simulators

  • To verify steady state conditions

  • To check plant transients

  • For statistical analyses

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Control Philosophy Development and Verification Simulators

  • Verify the system controllability

  • Verify I/O and sequence control

  • Check and verify the completeness of the control system

  • Investigate alternatives

  • Influence of control on equipment sizing / redundancy

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Engineering and Control System Simulator

  • Testing the basic functionality of your plant control systems

  • Testing the completeness of the plant control system

  • Testing the sequencing of plant (start up and shut down)

  • Customising of HMI

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Training Simulators

  • Training on plant control systems

  • Training on operating procedures

  • Training on emergency procedures

  • Training on fault finding and fault identification

CONTROL SYSTEMS DEVELOPMENT

DCS SYSTEMS

Honeywell Plant Scape, Outotec Proscon, Siemens PCS-7, GE-PPS

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PLC SYSTEMS

Rockwell Automation, Siemens, Schneider, Mitsubishi, ABB, Beckhoff

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SCADA SYSTEMS

Schneider Software, Wonderware Software Suite, Citect, RSView, GE, Proficy, Cimplicity, Adroit, Siemens, Wincc

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ADVANCED PROCESS CONTROL

C Sense, G1

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INFORMATION & DATA HISTORIAN SYSTEMS

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SOFTWARE METHODOLOGY

Software development projects are engineered in accordance to the V-model and in compliance with ISA 88 for batching processes, ISA 95 for enterprise and control systems and ISA 106 for continuous processes.

DIGITISATION METHODOLOGY

Our field of expertise comprises all levels in the Automation Hierarchy, MIS - Management Information Systems and MES - Manufacturing Execution Systems.